PRE-heat Inc. was commissioned to manufacture two PRE-Heat Model V10/33-40-116-6S heat exchanger for a metal manufacturing and recycling facility. This system consisted of two cooling tower heat exchangers that were used to recover heat from a thermal fume incinerator on a brass and copper chip recycle dryer. The primary heat exchanger within the system was designed to recover heat from 13,200 SCFM, 1,600ᵒF air leaving a thermal fume incinerator. It had to have the capability for 17,850 SCFM outside air to be heated up to 800ᵒF and re-supplied. The secondary exchanger allowed for a cool exhaust air stream to leave the primary exchanger down to 450ᵒF before entering a secondary exchanger used to cool air bag-house filtration system for final cleaning. The cooling air stream for each exchanger is 10,000 SCFM of 90ᵒF outside air. Together, the two exchangers were installed in series for the hot air stream with separate cooling air circuits.

Both the hot and cold heat exchangers were made from stainless steel tube and tube sheets. Additionally, auxiliary equipment was designed as part of the overall system, including a carbon steel bottom hot air inlet and outlet plenum and a top hot air u-bend plenum. The plenum provides internal insulation, a structural steel support framework, and access doors for unit cleaning.

PRE-heat Inc prides itself on creating custom innovative designed heat exchangers that meet customer specifications and high quality and efficiency standards.

To learn how we can create the system that meets your requirements, contact PRE-heat Inc.


Highlights of this Custom Manufactured Cooling Tower Heat Exchanger

Product Description

These heat exchangers are used to re-cover heat from a thermal fume incinerator on a brass and copper chip recycler dryer.

Custom Manufacturing Capabilities & Applied/Processes

PRE-heat designed the unit and prepared 2D drawings using CAD. On site visits aided in the unit design. An engineer from PRE-heat was on site for installation and unit start-up. All parts were cut, machined, welded and assembled at PRE-heat.

Heat Exchanger Specifications/Features

(2) PRE-Heat Model V10/33-40-116-3S Heat Exchangers

  • 2 Tube Pass 6 Shell Pass
  • Vertical Shell & Tube

Exchangers Installed in Series for the Hot Air Stream With Separate Cooling Air Circuits
Primary Heat Exchanger:
Air Volume & Temperature

  • Re-Cover Heat from 13,200 SCFM of 1,600ᵒF Hot Air Leaving as Thermal Fume Incinerator
  • 17,850 SCFM Outside Air is Heated Up to 800ᵒF and Supplied Back

Secondary Heat Exchanger:
Air Volume & Temperature

  • Cool Exhaust Air Stream Leaving the Primary Exchanger down to 450ᵒF Before Entering a Bag-House
  • Filtration System for Final Cleaning
    Cooling Air Stream for Each Exchanger is 10,000 SCFM of 90ᵒF Outside Air

Auxiliary Equipment:
Bottom Hot Air Inlet and Outlet Plenum

  • Internal Insulation
  • Structural Steel Support Framework
  • Access Doors for Cleaning

Top Hit Air U-Bend Plenum

  • Internal Insulation
  • Access Door for Cleaning
Overall Dimensions

(Just heat exchanger “Not including inlet plenum or stand”)Unit is 8′ Deep X 10′ Wide X 22′ Tall(high)

Tightest Tolerances

Tube sheets are cut within +/- .003″. The structure and shell are cut within +/- 1/8″.

Material Used

Hot Heat Exchanger: 316l Stainless Steel Tube & Tube Sheets
Cold Heat Exchanger: 304L Stainless Steel Tube & Tube Sheets
Plenums: Carbon Steel

Max Finish

Unit was primed and finish coated with high temp. paint to at lease 5 mil. Thick overall

In process testing/inspection performed

The shell was all dye penetrant tested, and was built while using our standard Quality Control Sheets/system

Industry for Use

Metal Manufacturing
Metal Recycling

Delivery/Turnaround Time

12 week turnaround time from receipt of approved drawings

Delivery Location

Ohio

Standards Met

Customer supplied specifications

Product Name

Double Circuit Cooling Tower

Custom Manufactured Cooling Tower Heat Exchangers for a Building Supply Manufacturer

A customer in the dry wall manufacturing industry commissioned PRE-heat Inc. to manufacture a custom cooling tower heat exchanger with the ability to recover heat and water leaving a dry wall dryer. The stainless steel exchanger, PRE-heat model V26/56-120-126-4S, was required to have a 4 shell pass and vertical shell and tube, and feature 1.5″ O.D. tubes x 40′ long. The air volume and temperature components were designed to re-cover heat from 68,400 SCFM, 305ᵒF moist exhaust air leaving a dry wall dryer, and heat the outside air to 270ᵒF which is then supplied back to the dryer. In addition it had to allow for 13 gallons of water per minute to be returned to the process.

The main exchangers, auxiliary equipment included a stainless steel bottom, hot air inlet, and outlet plenum for external insulation, M.S. cladding, structural steel support, and access doors for cleaning. The final product met customer specifications, satisfaction, and budget, and was delivered to West Virginia, upon customer request.

To learn more about this project, contact PRE-heat Inc.

Highlights of this Custom Manufactured Cooling Tower Heat Exchanger

Product Description

These heat exchangers are used to recover heat and water leaving a dry wall dryer

Custom Manufacturing Capabilities & Applied/Processes

PRE-heat designed the unit and prepared 3D drawings using CAD. On site visits were not necessary because this was being built to their specifications for a brand new building. All parts were cut, machined, welded and assembled at PRE-heat.

Heat Exchanger Specifications/Features

(4) PRE-Heat Model V26/56-120-126-4S Heat Exchangers

  • 4 Shell Pass
  • Vertical Shell & Tube
  • 1,456 Ø1.5″ O.D. Tubes x 40′ Long

Air Volume & Temperature

  • Re-Cover Heat from 68,400 SCFM of 305ᵒF DB, 170ᵒ WB w/.392 Water/Dry Air, Hot Moisture Leaving a Dry Wall Dryer
  • 135,868 SCFM Outside Air is Heated up to 270ᵒF And is Supplied Back to Dryer
  • 13 Gallons Per Minute of Water Returned to the Process

Auxiliary Equipment:
Bottom Hot Air Inlet and Outlet Plenum

  • External Insulation
  • M.S. Cladding
  • Structural Steel Support Work
  • Access Doors for Cleaning
Overall Dimensions

Four units that were each 12′ wide X 8′ deep X 42′ tall. Each unit had 1,250 tubes that were 40′ long.

Tightest Tolerances

Tube sheets are cut within +/- .003″. The structure and shell are cut within +/- 1/8″.

Material Used

Tubes: 304 Stainless Steel
Plenum: 304 Stainless Steel

Max Finish

Unit was primed and finish coated with high temp. paint to at least 5 mil. Thick overall

In process testing/inspection performed

The shell was all die penetrant tested, and was built while using our standard Quality Control Sheets/system

Industry for Use

Dry Wall Manufacturing

Delivery/Turnaround Time

20 week turnaround time from receipt of approved drawings

Delivery Location

West Virginia

Standards Met

Customer supplied specifications

Product Name

PRE-Heat Model V26/56-120-126-4S Heat Exchangers