Regenerative Thermal Oxidizer Secondary Heat Exchanger Project: 162267

  • 15,000 SCFM Packaged Heat recovery Unit
  • Unit takes hot air from the RTO Incinerator and preheats air going back to the dryer
  • Unit is an 4860DPL144-0.4375-IU, 304 S.S. HEAT EXCHANGER WITH INSULATION AND CLSDDING.
  • Packaged unit includes base frame work with exhaust air fan, supply air fan with inlet and outlet plenums on both sides of the exchanger.
  • Uniroyal plant “Naugahyde” synthetic leather

Summary:

15,000 SCFM Packaged Heat recovery Unit
Customer is manufacturing an American brand of artificial leather. Customer has a pollution control system containing a Regenerative Thermal Oxidizer (RTO) and a secondary Heat Exchanger (HX).
Heat exchanger model: 4860DPL144-0.4375-IU with insulation & cladding.
HX receives hot exhaust air from RTO and preheats air supplied to the dryer system.
Packaged unit includes base frame work with exhaust air fan, supply air fan, inlet and outlet plenums on both sides of the HX

packaged unit with both supply and exhaust fans
Sucked out of RTO exhaust stack, and reintroduced colder exhaust air further down exhaust stack.

 

Highlights of this Stainless Steel Shell & Tube Heat Exchanger

Custom Manufacturing Capabilities & Applied/Processes

PRE-heat Inc. Designed the secondary HX system around customer provided parameters. All parts are cut, formed, welded and assembled at PRE-heat Inc.

Heat Exchanger Specifications/Features

48” x 144 304L stainless steel plates spaced at 7/16”

Heat exchanger dimensions

(Qty: 1) heat exchanger of 165-3/4” length x 60-3/4” height x 60” width

Package dimensions

26’ 7-1/2” length x 12’ width x 14’ height

Tightest Tolerances

Plate dimples are formed to depth within ± .010
Structure and shell have tolerance of ± 1/8”

Material Used

Exterior Surface Finish

Carbon Steel (C.S.) cladding with Sherwin Williams Flame Control 850 series #41 Silver and Safety Blue paint.

In process testing/inspection performed

Dye penetrant tests applied to primary seals and shell welds. Standard internal QC documents

Industry Applied

Synthetic leather manufacturing

Delivery/Lead Time

Less than 6 weeks

Delivery Location

Stoughton, WI

Standards Met

Product Name