BackReplacing Three Petrochemical Heat Exchangers: Key Takeaways
Petrochemical
14 weeks post-design approval
Industrial plate heat exchanger
3D modeling
304H stainless steel & MC* X 18.7 structural steel
Montreal, CA
Drain pan under each unit with 4 – 2” S.S. drain connections.
Three high-pressure, high-temperature replacement heat exchangers on a 77,000 SCFM Catalytic incinerator.



Pre-heat personnel made several trips to this facility to discuss the replacement process, materials construction, and project timing as well as to obtain critical dimensions.
Pre-heat designed three special I-U flow pattern heat exchangers using cross-flow heat exchanger modules.
The clean air traveled through the I-pass of the exchanger, which was the inside of the membrane envelopes. The dirty air stream passed through the U-pass of the exchanger, which was on the outside of the membrane envelopes. This was done so that any liquids condensed out of the dirty air stream would collect in the drain pans at the bottom of the exchanger.
Also, the U-pass side of the exchanger could be cleaned, and any cleaning solution and particulate would exit the exchanger through the bottom drains located in the bottom shell of the exchangers. With this system, the exchangers could be cleaned in place, and the customer would not have to be concerned with the buildup of condensed liquid and particulate matter in the exchanger that could prematurely corrode the exchanger.

PRE-heat engineers developed a 3D model of the heat exchangers so the customer could put the heat exchanger model into his 3D drawing of the catalytic incinerator system to guarantee an exact replacement.
All three heat exchangers were built by PRE-heat, on schedule, and shipped to the plant for quick replacement during a 1-week planned shut down.

Pre-heat engineers harness decades of experience to design, build, and install custom heat exchangers tailored to the needs of our industrial clients. Recover heat, save energy, and lower bills with PRE-heat. Start your project today.
Find quick answers to the questions you may have about PRE-heat's air-to-air products and services.
Find industry resources along with trends and opportunities to download supporting air-to-air documents.
Contact our team with any additional questions you may have or if you are interested in heat exchanger solutions.
