Case Study

Plate Heat Exchangers for a Petrochemical Producer

Replacing Three Petrochemical Heat Exchangers: Key Takeaways

  • The challenge: Design, build, and install three exact plate-type heat exchanger replacements.
  • The solution: We developed three high-pressure, high-temperature replacement heat exchangers using 3D modeling.

Details

Industry

Petrochemical

Lead Time

14 weeks post-design approval

Product

Industrial plate heat exchanger

Applied Capabilities

3D modeling

Materials

304H stainless steel & MC* X 18.7 structural steel

Location

Montreal, CA

Heat and Air Specifications

Drain pan under each unit with 4 – 2” S.S. drain connections.

Three high-pressure, high-temperature replacement heat exchangers on a 77,000 SCFM Catalytic incinerator.

How Did We Design and Install Three Petrochemical Heat Exchangers?

Pre-heat personnel made several trips to this facility to discuss the replacement process, materials construction, and project timing as well as to obtain critical dimensions.

Pre-heat designed three special I-U flow pattern heat exchangers using cross-flow heat exchanger modules.

The clean air traveled through the I-pass of the exchanger, which was the inside of the membrane envelopes. The dirty air stream passed through the U-pass of the exchanger, which was on the outside of the membrane envelopes. This was done so that any liquids condensed out of the dirty air stream would collect in the drain pans at the bottom of the exchanger.

Also, the U-pass side of the exchanger could be cleaned, and any cleaning solution and particulate would exit the exchanger through the bottom drains located in the bottom shell of the exchangers. With this system, the exchangers could be cleaned in place, and the customer would not have to be concerned with the buildup of condensed liquid and particulate matter in the exchanger that could prematurely corrode the exchanger.

Implementing 3D Modeling to Create an Exact Plate Heat Exchanger Replacement

PRE-heat engineers developed a 3D model of the heat exchangers so the customer could put the heat exchanger model into his 3D drawing of the catalytic incinerator system to guarantee an exact replacement.

All three heat exchangers were built by PRE-heat, on schedule, and shipped to the plant for quick replacement during a 1-week planned shut down.

Custom Industrial Exchangers at PRE-heat

Pre-heat engineers harness decades of experience to design, build, and install custom heat exchangers tailored to the needs of our industrial clients. Recover heat, save energy, and lower bills with PRE-heat. Start your project today.

Case Study

Exchangers for Petrochemical Producer

Case Study

Fume Incinerator Custom Cooling Towers

TOP